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Hybrid Vertical Injection Molding Machine
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Hybrid Vertical Injection Molding Machine

Hybrid Vertical Injection Molding Machine

The hybrid vertical injection molding machine perfectly integrates the high stability of hydraulic system and the high efficiency & energy-saving advantages of servo electric structure. It solves the pain points of high power consumption and low precision of fully hydraulic machines, as well as the high cost weakness of full-electric injection machines. Suitable for all kinds of insert molding, overmolding and complex small-sized plastic product production.
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Product Introduction

 

 

Products Description

 

What Is Hybrid Vertical Injection Molding Machine?
 

 

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Product Overview
 

A hybrid vertical injection molding machine is a new-generation oil-electric composite plastic molding equipment.

Different from conventional vertical injection machines, this equipment adopts a matched oil-electric hybrid power system: the hydraulic system undertakes high-load actions such as mold locking , while the servo electric motor controls precise actions including material injection and position adjustment.

 

 

 

why choose this type
 

energy saving

 

Compared with traditional fully hydraulic vertical injection machines, our hybrid model can reduce power consumption by 30%-70%. Meanwhile, it retains stronger mold clamping force and better pressure resistance than full-electric models.

product-2640-1978

widely application

 

 

This machine is specially designed for vertical molding processes, widely used for metal insert embedding, rubber and plastic composite molding, two-color overmolding and customized plastic component manufacturing.

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Multiple Types of Hybrid Vertical Injection Molding Machine
01.

Fixed Table Hybrid Injection Machine

The fixed table model features an integrated fixed platform with simple structure and lower cost. It requires manual loading and unloading, ideal for small-batch production, trial molding, and simple single-sided plastic parts manufacturing. This type is the most cost-effective choice for startups and factories with low automation demand.

02.

Rotary Table Injection Machine

Equipped with a 2-station or 3-station rotating mold table, the rotary hybrid machine enables synchronous material feeding and injection molding. Workers or robots can finish part picking and  placement during the machine's working cycle, greatly improving production efficiency. 

03.

Single Slide Injection Machine

Adopts a single  sliding mold table, which slides outward automatically for easy manual insert placement and finished product picking. It  solves the molding difficulty of deep-cavity products. This model balances cost and efficiency, widely used for medium-volume insert molding of connectors and hardware-coated plastic parts.

04.

Double Slide Injection Machine

The double-slide machine realizes uninterrupted cyclic production. While one slide is in the mold clamping & injection stage, the other side completes loading and unloading work. It boasts  production efficiency among , suitable for large-scale standardized mass production for electronics and automotive industries.

 

 

Products features

 

 

Why Choose Our Hybrid Vertical Injection Molding Machine?

 

Outstanding Energy Saving Performance

Equipped with independent servo oil-electric hybrid control system, the motor only operates on demand during the production cycle. There is no idle power loss compared with ordinary hydraulic machines, which greatly cuts down production electricity cost for long-term mass production.

 

Stable & Durable Operation

The hydraulic main structure provides stable mold clamping force to adapt to long-time continuous molding. The oil-electric separation design lowers the wear of hydraulic components, extends the service life of the equipment and reduces later maintenance frequency and cost.

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Higher Molding Precision

Servo electric control realizes micron-level accurate positioning for injection volume and mold opening/closing. Effectively avoid product defects such as flash, shrinkage and deformation, perfectly fit the production requirements of high-precision electronic accessories and medical plastic parts.

 

Low Noise & Eco-friendly

The servo motor runs smoothly with low noise, abandoning the continuous high-frequency operation mode of traditional hydraulic pumps. The whole working noise is controlled below 70dB, meeting environmental protection standards of modern factories.

 

 

 

 

 

Main Technical Features

     

 

   Adopt international mature oil-electric hybrid control algorithm, fast response and short molding cycle

 

   Intelligent PLC touch screen system, support multi-language switching, easy operation for workers

 

   Built-in overpressure, overheat and emergency stop protection system to ensure operator and equipment safety

 

   Integrated heat dissipation structure, effectively prevent oil temperature overheating and ensure stable product quality

 

   Optional automatic feeding and discharging robot docking interface to realize unmanned automated production

 

   Mass customized high-precision plastic molding products

 

 

 

Application Industries

 

Application of Hybrid Vertical Injection Molding Machine

Our hybrid vertical injection molding machine is widely used for insert molding and overmolding products in multiple industries:

Electronics Industry

Power connectors, USB plugs, wiring terminals, plastic encapsulated electronic components, switch accessories

Automotive Industry

Auto wiring harness terminals, rubber-coated fasteners, automotive sensor shells, small interior plastic parts

Medical Industry

Disposable medical plastic accessories, silicone-plastic composite parts, medical device connectors

Daily Necessities

Hardware coated plastic handles, plastic fasteners, daily rubber and plastic composite products

Other Industries

Toys, packaging accessories, insulation parts and customized special-shaped plastic products

Wide Compatibility

Compatible with PP, ABS, PC, nylon, TPU and various engineering plastics.

 

 

Frequently Asked Questions

 

Everything You Need to Know
 

 

What is the difference between hybrid and hydraulic vertical injection molding machine?

The hybrid type adopts oil-electric hybrid power. It saves 30%-70% electricity, runs with lower noise and has higher injection precision. The overall production efficiency is increased by 15%-25% compared with fully hydraulic machines.

What tonnage of hybrid vertical machines can you provide?

We provide customized machines from 15 ton to 200 ton. We also support customized mold table types, including single slide, double slide and rotary table according to customer's products.

Do you provide after-sales service and overseas technical support?

We provide 1-year whole machine warranty and lifelong paid maintenance service. We can offer overseas installation debugging, staff training and remote online technical support to solve your problems quickly.

Is this machine suitable for insert molding?

Absolutely. Our hybrid vertical injection molding machine is specially optimized for insert molding, which is the best choice for hardware embedding and overmolding production.

modular-1

 

 

shanghai
modular-1
One-stop Cosmetic Tube Factory in China

Founded in 1932, it has become an ico

modular-1
One-stop Cosmetic Tube Factory in China

Founded in 1932, it has become an iconic global brand that improves people's lives through thoughtful design and superior innovation, delivering kitchen products to more than 70 countries around the world.

 

 

nic global brand that improves people's lives through thoughtful design and superior innovation, delivering kitchen products to more than 70 countries around the world.

 

 

Shenzhen Mandarin Oriental Ho

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