Dual-Station Vertical Injection Molding Machine
Dual-Station Vertical Injection Molding Machine Manufacturer
Dual-station vertical injection molding machines for insert molding and overmolding, with two lower mold stations for alternating molding, insert loading and part removal. As a vertical injection molding machine manufacturer, we manage machining, fabrication, assembly, commissioning and inspection, with application review, machine customization, factory testing, installation guidance, operator training and after-sales support for overseas projects.
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Why Choose Us
Equipment Manufacturing
Machining, fabrication, assembly, commissioning and inspection are included in the equipment manufacturing process, allowing the machine to be built and tested through controlled production stages.
Insert Molding Focus
Our vertical injection molding equipment is developed around insert molding and overmolding applications, where mold access and insert positioning are important production factors.
Engineering-Based Selection
Machine selection considers product structure, material, mold dimensions, clamping requirements and production conditions rather than relying on a standard machine specification.
Overseas Project Support
Support covers application review, machine testing, installation guidance, operator training, remote technical assistance, spare-parts support and after-sales service.
How the Dual-Station System Works
Insert Loading
The open station is used to position inserts in the mold. Fixtures can be added when the product requires controlled and repeatable placement.
Station Transfer
After loading, the prepared station moves into the clamping position through the selected sliding or rotary mechanism.
Clamping and Injection
The mold closes and the injection unit delivers the selected thermoplastic material according to the programmed process parameters.
Part Removal
After molding, the finished part is removed from the accessible station while the alternate station is prepared for the following cycle.
Why Choose a Dual-Station Configuration?
Reduced Loading Interruption
Insert loading and part removal take place at the available station instead of waiting for access to the active molding position.
Direct Operator Access
The open lower mold provides practical access for manual insert placement, fixture adjustment and finished-part removal.
Repeatable Production Sequence
The two stations establish a defined sequence of loading, molding, unloading and reloading for recurring insert molding operations.
Production Integration
The configuration can accommodate manual operation as well as selected loading, unloading and material-handling equipment.
Dual-Station Table
Two lower mold positions alternate into the injection area. Sliding or rotary configurations can be selected according to mold arrangement and loading requirements.
Vertical Clamping Unit
The clamping unit secures the mold during injection while maintaining direct access to the lower mold during preparation.
Injection Unit
Injection capacity is matched to resin type, shot weight, product dimensions, injection pressure and required molding conditions.
Control and Ejection
The control system manages molding parameters and machine movements. The ejection system supports controlled removal of finished parts from the mold.
Technical Specifications
Specifications are selected according to the machine model, mold and product requirements.
|
Parameter |
Unit |
Specification / Value Range |
|
Number of Stations |
— |
2 (Alternating Lower Stations) |
|
Clamping Direction |
— |
Vertical |
|
Injection Direction |
— |
Vertical / Horizontal (by configuration) |
|
Clamping Force |
Ton / kN |
15 Ton – 150 Ton (Model Specific) |
|
Screw Diameter |
mm |
Φ22 – Φ55 (Model Specific) |
|
Injection Volume |
cm³ / oz |
35 – 550 cm³ (Model Specific) |
|
Injection Pressure |
bar / MPa |
1800 – 2400 bar (Model Specific) |
|
Maximum Mold Size |
mm |
Customized based on station layout |
|
Mold Height Range |
mm |
150 – 450 mm (Model Specific) |
|
Clamping Stroke |
mm |
200 – 400 mm (Model Specific) |
|
Ejector Stroke |
mm |
50 – 100 mm (Model Specific) |
|
Machine Dimensions (L × W × H) |
mm |
Approx. 2200 × 1800 × 2400 mm |
|
Machine Weight |
kg |
Approx. 2500 – 6500 kg (Model Specific) |
Mold Size
Mold length, width, height and weight must remain within the selected machine capacity. Mold drawings allow the working area and clearances to be checked before specification.
Insert Layout
Insert dimensions, quantity and placement determine fixture design, loading direction and available working space.
Material Selection
Resin type, shot weight, processing temperature and injection requirements are considered when matching the injection unit.
Fixture Requirements
Dedicated fixtures can be incorporated when inserts require fixed positioning before mold closing.
Applications
Automotive Components
Suitable for insert-molded terminals, connectors, sensor-related parts and plastic components combined with metal inserts.
Electrical and Electronics
Used for terminals, connectors, cable components and insulated parts requiring controlled insert placement.
Cable and Wire Components
The accessible lower mold supports positioning of cables, plugs and related components before overmolding.
Industrial Components
Applicable to handles, fittings and functional components requiring plastic molding around an inserted component.
Automation and Customization
Automatic Insert Loading
Loading equipment can be integrated when insert placement, production volume and cycle requirements support automated handling.
01
Automatic Part Removal
Robotic or conveyor-based removal can be incorporated according to product geometry and the downstream production process.
02
Custom Machine Configuration
Machine configuration can be adapted to mold dimensions, insert arrangement, production layout and automation requirements.
03
Application Review
Product drawings, material information, insert details and target output are reviewed before the final machine configuration is confirmed.
04
CE Certification
CE certification is available for applicable equipment supplied to overseas markets, supporting project documentation for applicable European requirements.
EMC Certification
EMC certification is available for applicable equipment configurations where electromagnetic compatibility documentation is required.
Factory Testing
Machines are assembled, commissioned and inspected before shipment. Factory Acceptance Testing can be arranged according to the agreed project requirements.
Final Inspection
Key machine functions and confirmed technical requirements are checked before equipment is released for shipment.
Product Requirements
Provide product drawings, dimensions, part weight, material and expected production volume.
Insert Requirements
Insert material, dimensions, quantity, positioning method and loading process help determine the station and fixture configuration.
Mold Requirements
Mold dimensions, weight, thickness and cavity arrangement are checked against the selected clamping unit and working area.
Production Requirements
Target cycle time, loading method, automation level and available factory space are considered when defining the machine configuration.
Packaging and Shipment
Pre-Shipment Inspection
Machine functions and agreed technical requirements are checked before packaging.
Export Packaging
Packaging is prepared according to machine dimensions, weight and overseas transportation conditions.
Technical Documentation
Required operating and project documentation can be prepared as part of the equipment delivery.
Site Preparation
Installation requirements can be provided before shipment so the customer can prepare the required space, utilities and working conditions.
Installation and After-Sales Support
Installation and Commissioning
Installation guidance and commissioning support are available for overseas projects to assist with production start-up.
Operator Training
Training covers machine operation, basic production procedures and routine operating requirements.
Remote Technical Support
Remote assistance is available for operating questions, parameter guidance and technical troubleshooting.
Warranty and Spare Parts
A 12-month warranty is provided, with spare-parts support available for continued equipment operation.
Frequently Asked Questions
Request a Dual-Station Machine Configuration
Send Your Requirements
Provide your product drawing, insert information, mold dimensions, material and target output.
Review the Application
The requirements can be evaluated against machine capacity, mold configuration, insert handling and production workflow.
We are one of the most professional dual-station vertical injection molding machine manufacturers and suppliers in China. We warmly welcome you to buy customized dual-station vertical injection molding machine at competitive price from our factory. If you have any enquiry about pricelist and quotation, please feel free to email us.
overmoulding machine